The MV-6 OMNI Series offers the world’s best performance in 3D AOI, designed to significantly enhance productivity. This system employs non-blind spot digital 12 projection moiré 3D inspection technology, ensuring comprehensive coverage and accuracy. It excels in inspecting reflective objects, OCR, and crack defects precisely, utilizing an 8-phase coaxial color light. Equipped with an ultra-high-resolution camera and lens, the MV-6 OMNI Series can inspect the smallest components with exceptional detail. It also features an 18-megapixel angled camera that matches the resolution of the main camera, providing high-quality imaging from multiple perspectives. The inspection speed increases by 45% when Turbo Speed is applied, making it highly efficient. The MV-6 OMNI combines full 3D inspection, full 2D inspection, and deep learning algorithms to deliver the best yield and precise inspection results. Its Side-Viewer® technology enables simultaneous 5-dimension inspection using 18-megapixel angled cameras, ensuring no detail is missed. The Intellisys® total process management system enhances productivity and supports the realization of a smart factory. AI Auto Programming simplifies and streamlines programming using an IPC international standard library, making the process quick and user-friendly. Offering the best performance at a reasonable price, the MV-6 OMNI Series stands out as an optimal solution for advanced 3D AOI, combining cutting-edge technology with practical features to improve overall manufacturing efficiency and quality.
The MV-7 OMNI 3D AOI Series comes equipped with an Intel® Multi-Core PC, a 32” flat screen LCD monitor, and runs on Windows 10™ OS. It includes an HDD, mouse, keyboard, and a network LAN card for seamless connectivity. Utilizing OMNI-VISION® technology, the system features digital tri-frequency moiré technology with 12 projection blue DLP, offering a 25mm 3D inspection capability. This ensures precise and comprehensive inspection of components. The system boasts a three-stage high-speed conveyor with programmable width control and automatic PCB support, enhancing operational efficiency. Its advanced eight-phase color LED lighting system further ensures detailed and accurate inspection by providing optimal illumination. Capable of both pre and post-reflow inspection, the MV-7 OMNI offers versatility in the inspection process. Automatic programming is made easy with the Automatic Teach Tool (ATT) software, which uses centroid data to streamline setup. The comprehensive package type library simplifies component programming with a drag-and-drop interface, making it user-friendly. Additionally, the MV-7 OMNI includes local system software such as Repair Plus Software and Statistical Process Control (SPC) Software, providing robust tools for process improvement and quality control.
The MV-9 Series represents the pinnacle of full 3D AOI, offering unparalleled precision. It utilizes non-blind spot digital 12 projection moiré 3D inspection technology, ensuring comprehensive and accurate inspection. The system excels at inspecting diffused reflection components, OCR, and micro cracks with precision, thanks to its 8-phase coaxial color lighting. Equipped with a 25-megapixel 7.7um CXP main camera, the MV-9 Series can inspect the smallest components with remarkable detail. Additionally, it features a high-resolution 18-megapixel angled camera system, further enhancing its inspection capabilities. This combination of advanced imaging technologies ensures the highest yield through precise inspection. The MV-9 Series incorporates Side-Viewer® technology, enabling simultaneous five-dimensional inspection using 18-megapixel angled cameras. This system ensures no detail is overlooked. Intellisys®, the total process management system, enhances productivity and supports the implementation of smart factory principles. The AI Auto Programming feature simplifies programming by using an IPC international standard library, making it user-friendly and efficient. Designed to be applied to both SMT production lines and the second process of semiconductor manufacturing, the MV-9 Series is a powerful 3D AOI solution. By combining full 3D inspection, full 2D inspection, and deep learning algorithms, it delivers the best yield and precise inspection results, setting a new standard for quality and efficiency in the industry.
The OMRON VT-S530 PCB Inspection System materializes quantitative inspection of solder joints and component implementation, minimizing the risk of overlooking unknown defects by adhering to stringent quality product criteria based on industry standards. This contributes to the rapid initiation and stabilization of the inspection process. The system conducts optimal inspections tailored to the specific items being inspected by combining advanced 3D and 2D technologies. This hybrid approach ensures comprehensive coverage and precision, enhancing the reliability of the inspection results. Automation has significantly reduced the man hours required for the initial program creation, streamlining the setup process. The use of quantitative "quality criteria" based on 3D reconstruction has also substantially cut down the time needed for debugging, further improving efficiency. Accurate detection of foreign objects is achieved by integrating 3D (height) and 2D (area) measurements across the entire PCB surface. This method ensures that areas without solder, such as lands, can be excluded from the inspection, preventing false positives and focusing on critical inspection zones. High production throughput is supported through the system's dual lane capability. The dual lane operation is versatile, accommodating various PCBs with sizes up to 510 mm (W) x 330 mm (D), enhancing its handling capabilities and making it suitable for a wide range of production environments.
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